How Timber Surf Co. Is Making a Better Surfboard

There is a central irony in surfing. The uncomplicated disconnect among actor and motion, as

There is a central irony in surfing. The uncomplicated disconnect among actor and motion, as Ryan Lynch sees it, will come down to the boards that we acquire surfing. “It’s the only sport on the earth where you are practically immersed in character, submerged in a international ecosystem—passing by way of kelp forests and swimming with otters among waves—yet surfers trip these poisonous nightmares,” states Lynch, blunt with his distaste for affordable foam surfboards. “The items that acquire us into this atmosphere are some of the biggest contributors for killing it.”

In early 2018, just after six a long time as an engineer at Tesla, Lynch was burnt out. “We labored in ‘dog a long time,’ just like a startup,” he recollects. “Everything was speedy and furious. I discovered a large amount, like optimizing manufacturing flow and creating for a support.” But realizing the want to get the job done for himself, Lynch created a smaller tow-guiding trailer, convinced his newlywed spouse that they needed a honeymoon, and headed south. For six months they meandered on back again roadways and distant seashores all the way to Panama. Lynch then planned to return to Santa Cruz, CA, and begin a business enterprise that aligned with his passions—combining woodworking, sustainability, and design with the sport he liked, surfing.

“The surf marketplace begun solely with wooden boards, but at a specific place the concept of a good merchandise turned something that was affordable, repeatable, and consumable,” Lynch clarifies of surfboards’ evolution to mass-manufacturing, utilizing a petroleum-derived foundation, namely polyurethane foam, and additional just lately expanded polystyrene foam. “Add to that a few levels of fiberglass, polyester, or epoxy resin and the merchandise becomes a chemical mess that is leaching micro-plastics into the ocean with each individual use.”

Timber Surf Co.
Andy Cochrane

Lynch went the other way, “making eco-welcoming boards that didn’t price a fortune.” To do that, he looked at the complete process—finding the ideal suppliers, slicing down on waste, working with superior elements, and creating a merchandise that would last. “When you do all of the math on a product’s affect, the biggest variable is sturdiness. Most surfers replace their most important board each individual two to a few a long time. Earning boards that will last a life time has been a intention from the begin.” In late 2018, Lynch released his enterprise, Timber Surf Co.

His first 12 months was focused to superior comprehension of hydrodynamics, producing a condition and contour established. “I required to hold the process in the fingers of the craftsman, and not automate any of it,” he states. In spite of their complexity, Lynch trapped to earning large-stop wooden boards, hoping to encourage other people to search out eco-welcoming options, way too. Employing wood was a good start—it’s organic, plentiful, robust, biodegradable, and usually upcycled or downcycled. And most importantly, it feeds our ambiance with oxygen. The polyurethane foam that offers the foundation materials for most mass-developed boards, however, is none of these things. It is designed in a lab, usually outdoors the U.S. and its EPA manufacturing benchmarks. It is transported all around the entire world, zero p.c recyclable, and will practically in no way split down in a landfill. Because of to its abundance and infinite character, it kills animals, reefs, and the ocean alone.

Timber Surf Co
Andy Cochrane

Lynch’s first boards experienced no foam at all, however he identified the process complicated and laborious, with every single board necessitating dozens of person-hours to construct. His business enterprise begun flat, forcing him to rethink the method within just the first 12 months.

Right now Timber Surf takes advantage of a combination of redwood and cork to finish the board exterior, which guards the recyclable polystyrene (EPS) foam on the inside (and guards it from leaching just about anything out into the ocean). With liable sourcing, Lynch promises that no trees are reduce down to generate his boards. Employing a vacuum-bag process, he secures the redwood pores and skin and cork pores and skin to the foam, creating a end that is one of a kind and nearly unachievable to replicate. He seals it with bio-based mostly epoxy, which utilizes a 35 p.c tree-sap foundation, slicing down the non-all-natural information to a substantial diploma.

Timber Surf Co.
Andy Cochrane

The target on process and elements has lead to Lynch’s most current Splinter collection of boards, created with an EPS main and wooden exterior. This integration keeps them affordable with no sacrificing excellent, though requires additional preparing. And with sustainability atop the precedence record, Lynch starts with the producing plant alone, where the greater part of the foam blanks are reduce to condition on-site. “This lets all of the waste from the board-shaping process to be captured at the source,” Lynch states, “and recycled back again into the supply chain, alternatively of becoming sent into a landfill.”

As soon as Timber receives the foam blanks, Lynch pairs it with the ideal wood. He’s created a partnership with a neighborhood mill that bargains only in fallen trees. The mill will reduce redwood skins to an extraordinary amount of specificity, developed especially for Lynch’s boards. “The key is that we continue to be absent from wood veneer, which is additional paper and glue than wood. We use slab-reduce redwood, from trees ideal below in the Santa Cruz mountains.”

Then will come the tricky part, actually shaping the board for performance in the drinking water. For these unfamiliar, several of the design aspects may well feel like an additional language. “I experienced to learn all the factors for every single specific model—the outline, extensive place, rocker, rocker apex, rail changeover, rail apex, heart of mass, base contours, tail width and condition, fin placement, cant, toe, and array, flex, and additional.”

Timber Surf Co.
The inside of a hollow board, developed in CAD and then reduce with a machine to be the appropriate proportions. Andy Cochrane

The new Splinter collection parlayed his plans of sustainable producing into something that scales superior with a price tag place (ranging from $925-$one,450, based on size/product) that reaches the mainstream surf market. Lynch doubts he’ll at any time be a significant surfboard maker, though Timber will most likely grow big sufficient to power other people to change. “Surfers care about the ocean and I want to give them a superior solution. I don’t count on to upset any significant supply chains, but I do hope to demonstrate that surfers care about their playground.”

The problem in this smaller-scale, fingers-on business enterprise product, Lynch states, is that surfboards, even affordable kinds, are incredibly underpriced. When most buyers have no dilemma paying out $5,000 on a mountain bicycle that is designed off-tool in a big factory assembly line, surfboards like these designed by Timber are solely by hand and one at a time. “Sometimes I speculate if it is a fool’s errand to contend with the significant brands producing abroad,” he states. “The problem for us is not earning eco-welcoming boards, it is earning a sustainable business enterprise.”

On the lookout into the future, Lynch’s eyesight proceeds to grow. “A significant wish of mine is empowering individuals to construct their have surf-craft, and we are gearing up to do that soon with a shippable do-it-yourself surfboard package.” Do-it-yourself kits have long been a staple in paddlesports (see underneath), though are a little bit more challenging to obtain in the surf entire world, with a few notables out there currently. “We hope that’ll democratize the landscape a large amount.”


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